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For the best experience, please use one of the latest browsers. With over 40 years of diamond experience, our drilling technologies are developed to withstand harsh, corrosive environments and tailored to meet your specific drilling needs.
US Synthetic has spent more than forty years perfecting polycrystalline diamond PDC as an engineering solution. In the oil and gas industry, we have produced PDC cutters and bearings that drill faster and last longer—especially in tough conditions, deep in the earth, that test the limits of the most durable drilling equipment. Keeping rotary steerable systems, down hole motors, pumps, and turbines running in the most challenging environments.
Improving production and safety for underground mining operations. Drilling times longer than traditional carbide products. Our story started in Today, we lead the industry in developing and producing innovative, top-quality PDC inserts, bearings, valves, and mining tools that meet the highest standards—matching the requirements of the most demanding projects.
We also provide a variety of diamond-enhanced components for use in downhole exploration and production. The oil exploration business demands speed, durability, and toughness. Today, US Synthetic le the industry in the development and production of innovative, top-quality PDC inserts that meet the highest standards and match the requirements of the most demanding oil exploration and development projects. This absolute, no compromises commitment to superior quality and constant Provo online and see where it leads us sets us apart from the crowd and makes US Synthetic your best choice for all kinds of diamond solutions.
The extreme hardness, wear resistance, and thermal conductivity of diamond make it an ideal cutting tool material. However, individual diamond crystals cleave quite easily when struck parallel to certain planes the process used to facet diamond gemstones takes advantage of these relatively weak planes. As a result, individual diamond crystals do not make good cutting tools—unless they are meticulously oriented.
Diamond sintering overcomes the problem of weak planes in diamond gemstones by bonding a mass of small diamond particles onto a larger, coherent structure. Sintered diamond provides greater toughness and durability than single crystals because the individual crystals in a sintered body are randomly oriented. This prevents cracks from propagating along the weak planes where traditional diamond crystals cleave most easily.
Sintered diamonds also provide more uniform wear than a single crystal, while maintaining similar thermal conductivity and hardness properties. All of these factors combine to make sintered diamond the preferred material for cutting rock. At US Synthetic, the sintering process begins with premium saw-grade diamond crystals.
Typically, the diamond is bonded to a tungsten carbide substrate during the same high-temperature, high-pressure process. This sintered diamond and tungsten carbide composite is known in the industry as a polycrystalline diamond cutter PDC. The extreme hardness of diamonds presents obvious machining and finishing challenges. In typical machining situations, the finishing tool is harder than the work piece. This makes machining diamond analogous to cutting through a wooden beam with a wooden saw. As a result, US Synthetic uses millions of carats of industrial diamond each year to machine and finish PDCs to their final dimensions.
Over the years, we have developed specialized techniques and machines for lapping, grinding, polishing, brazing, and cutting PDC inserts. These techniques make it possible for us to finish PDCs to exacting specifications, despite the inherent challenges of machining sintered diamond. Our education and training resources are available to help you gain insight into our market-shaping solutions across artificial lift, oilfield chemical, drilling, and digital technologies.
From free virtual webinars to our established ChampionX Production Academy, learn from our industry experts to get the most out of your assets. ChampionX has been serving customers for over a century. Filter through our latest product literature to find case histories, product brochures, news, and more. Go to Go to Content. Your browser is out of date. Contact an expert. Our products are Engineered for the most demanding conditions US Synthetic has spent more than forty years perfecting polycrystalline diamond PDC as an engineering solution.
Diamond Fixed Cutter Bit Inserts. Diamond Rock Bit Inserts.
Diamond Hammer Bit Inserts. Other Applications. Diamond Bearings Keeping rotary steerable systems, down hole motors, pumps, and turbines running in the most challenging environments. Thrust Bearings. Radial Bearings. Combination Bearing. Wear and Custom Applications. Wasp Bit. Viper Bit. Dry Drilling. Diamond Tip Wet Drilling Bits.
Reamers and Bit Seats. High-Speed Drill Steel. Threaded Custom Made Couplings.
Advanced, state-of-the-art research, development, and testing facilities Experienced engineers and scientists with decades of collective experience Continuous field testing to understand and solve the biggest problems field engineers deal with every day ISO certification. Close, personalized relationships with every customer Diamond solutions that are customized and tailored to meet specific drilling requirements Knowledgeable, friendly people who are trained and capable of dealing with any situation An absolute commitment to on-time delivery every time an order is placed.
We employ approximately people and are located in Orem, Utah. Why choose Diamond as an Engineering Material. Meet the Toughest diamond cutters you'll ever use The oil exploration business demands speed, durability, and toughness. Diamond Sintering The extreme hardness, wear resistance, and thermal conductivity of diamond make it an ideal cutting tool material. Diamond Finishing The extreme hardness of diamonds presents obvious machining and finishing challenges.
Maximize your assets ChampionX global education and training Our education and training resources are available to help you gain insight into our market-shaping solutions across artificial lift, oilfield chemical, drilling, and digital technologies. Our History ChampionX has been serving customers for over a century. Resource Library Filter through our latest product literature to find case histories, product brochures, news, and more.
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email: [email protected] - phone:(418) 629-7741 x 1469